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SPECIFICATION
THIN FILM HARD COATING SYSTEM
MODEL SP-1600
Universal deposition system for the
application of all commercially available thin film hard coatings on a
large variety of tools and mechanism parts, from very large heavy-duty
stamping, die-casting and plastics tools, to' cutting tools and inserts.
Designed and built for continuous 3 shifts operation, with minimal loading
and maintenance downtime. Incorporates all coating service experience
accumulated by Sputtek over the years, delivering unequaled performance in
the most demanding applications. Will satisfy the largest range of
customers' applications and requirements, while generating solid returns.
Sputtek supports the system with coating technology licensing, deposition
materials, spare parts, maintenance, technical support for deposition and
applications and addition of new coatings as they become available.
- Working volume 1,600L (56.5cu.ft.)
- Overall dimensions, vacuum chamber:
approx.1,250DIA x 1,300H mm (49.2DIA x 51.2H in)
- Loading door: 1,100W x 1,200H mm (43.3W
x 47.2H in), 700 mm (27.5 in) from floor
- Floor footprint, including power/control
cabinets and vacuum pumping system: 3,200W x 3,500D x 4,000Hmin.
mm(126W x 137.8D x 157.5Hmin. in - 10.5W x 11.5D x 13.1Hmin.ft)
- Total system mass: 3,500 kg (7,700
1bs)
- Utilities:
- Electric power: 150 kVA,
660V/600V/460V/380V (specify one), 3 phase, 60/50 Hz. Other input
voltages on request
- Cooling water: 10 cubic meters/h
(2,640 USgph), 24-26 'C (75-79 'F) inlet temperature, recycled
through system heat exchanger/water conditioning unit
- Compressed air
- Process gases: nitrogen, argon,
methane, oxygen. Other gases as required by specific coatings.
High purity grade.
- Parts rotation drive: 1-5 rpm
- Heaters: 36kW
- Control: fully automatic, graphic
operator interface, remote diagnostic, print-out batch Quality
Assurance reports per ISO and QS 9000 requirements
- Maximum part capability: 915W x 915H x
610D mm (36W x 36H x 24D in), 2,000 kg (4,400 1bs)
- Examples of cutting tools load:
- Under 12.7 mm (1/2 in) dia:
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736 units 200 mm (8.0 in)
long |
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1,472 units 100 mm(4.0 in)
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- 12.7-25.4 mm (1/2-1.0 in) dia:
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384 units 200 mm (8.0 in)
long |
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768 units 100 mm (4.0 in)
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- Part fixtures: universal for general
coating service, or specialized for specific applications
- Examples of coatings: Titanium,
Chromium, Zirconium, Titanium/Aluminum - based Nitrides, Carbides and
Carbonitrides. Molybdenum Disulfide or Carbon (Diamond-Like-Carbon DLC)
dry lubricant included in multilayer coatings. Oxides. Nanotechnology
and multiple technologies capability.
- Range of coating thickness: 1-25 µm
(.00004-.001 in).
- Average batch duration: 4.0 hours
- Auxiliary equipment:
- Water cooling and conditioning
system
- Air conditioning and filtering
system
- Air compressor (or available shop
supply) · Surface conditioning equipment
- Surface cleaning system
- Quality Assurance test
equipment
- Electric forklift
- Standardization:
- UL, CSA, CE approved equipment.
Other standards on request.
- metric threads (inch on
request)
- ISO vacuum flanges
- Installation: by our technicians.
Utilities to be provided by customer, per our Specification
- Training: in our facility in Toronto,
Canada. Duration-2 weeks, for max. 3 people, combined with acceptance
testing of coating system. Optional training in customer facility,
combined with installation and commissioning
- Warranty: 1 year from date of
commissioning, parts, labor, travel and living
- Average income per shift and year:
$400,000-500,000, on the North American markets
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